IoConveyor®
The IoConveyor® System provides smart, continuous scrap feeding monitoring for Electric Arc Furnaces using 3D digital image processing, sensor fusion devices, and a deep learning algorithm to measure real-time scrap speed and volume, classify scrap types, and detect unwanted materials, optimizing continuous charging for enhanced melt efficiency and operational safety.
- 3D camera-based system for scanning scrap profiles over the conveyor.
- No moving parts for low maintenance and high reliability.
- Safe for operators.
- Flexible installation (indoor/outdoor, 0.5–10+ meters distance).
- Vibration-tolerant operation.
- Easy maintenance with low-cost spare parts.
- Scalable and expandable on a common platform.
- Integration with SmartFurnace® for advanced melt control.
- Collaborative commissioning and testing with customer teams for optimal results.
- Measures scrap volume being charged into the EAF in real time.
- Measures actual scrap speed, detecting stuck pieces or empty conveyor areas.
- Enables scrap classification of the upper layer to optimize melt control.
- Improves operator and process safety through potential alarms for closed containers or hazardous scrap types.
- Estimates scrap weight when density data is provided.
- Reduces maintenance compared to load-cell systems while improving feeding accuracy.
- Supports production cost reduction by enabling better energy utilization.
- Enhances melt productivity and bath stability in continuous charging operations.